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Thursday, February 4, 2016

Fairing Keel, fitting Centre Board & Sanding Hull

It's been 10 days since I last posted and I have been working most days since......and it's difficult to see the progress.  Sanding and fairing is a slow process.  I had no major issues to fair, other than the tail of the lead keel was veering to starboard slightly, so I made a plastic shuttering and filled with wood flour thickened epoxy.
That left a remarkably glass like finish.

I took several passes of creating a smooth radius fillet between the hull and keel with fairing epoxy, using a variety of sized tubes to create the radius and the sanding with the same tubes covered in 180 and 240 grit paper.  Eventually  I got a passable result.

Next  I went about installing the centreboard.  I measured carefully from the plans where to drill the pivot pins hole in the lead.  I clamped the trunk cap onto the trunk with a 30mm piece of timber in the slot so that the CB would rest in the truck at the planned level, when it is fully hoisted.
I took lines form the existing hole in the CB and extended them to the bottom of the CB where I could see them in order to line up with where I needed to drill the lead.

Armed with my trusty auger bit and brace, Siobhan helped my sight up the bit so that I drilled a reasonably straight and level hole across the lead.  When I first fitted the CB, it was inclined to sit proud from the lead, at a point 20" from the pivot point, where is was sufficiently recessed.
So I had drilled the hole at the correct depth, but for some reason which I haven't quite figured, the knuckle on the CB was hitting the inside of the keel preventing it coming up (or down depending on your perspective).  I had to relieve some 1/2" from the knuckle of the CB which then allowed it sit home safely contained below the bottom of the lead.

A delivery arrived from Classic Marine UK today which contained my standing and running rigging gear.  I'm really looking forward to fitting all these goodies!  But first I need to push ahead with painting the hull.  I spent most of Saturday vacuuming around the shop and yesterday Brian and I did a final sanding then hung light polythene as a tent over the boat.

So tonight, I took the plunge and having tacked the entire hull, put on a thinned coat of underwater Hempel primer.  It's like a silver paint and dried fairly quickly,  I just painted the hull below the water line, as I have a separate primer for above the waterline.  I'm not sure whether I am over complicating the matter with two different primers on the exterior of the hull - if anyone has any suggestions please comment below.




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A trip to sail the Deer Isle Koster aka, "KDI"

The Deer Isle Koster is a new kit that will hit the market by November. We are very excited about

this addition to the catalog. I finally had a chance to sail with the designer, Bruce Elfstrom, at his summer camp on Deer Isle in Maine. Bruce designed these boats for his daughters to sail. It is always wonderful to visit the provenance of a great design and to sail with the designer!


I was most struck by how high the KDI pointed sailing upwind. The foils and jib headed lug rig are very effective. I was also struck by how nicely the helm balanced and, overall, how easily she sailed. I was most satisfied about this last point because this little boat will make a great boat for introducing children to sailing small boats.


Both well over 6' and 200 pounds (I will not go into specifics!), Bruce and I had plenty of room in the cockpit with room for kids and under deck places to stow snacks and other gear.


We are currently finishing the 3D model work which will be used to make the 2D parts that are cut on a CNC routing machine and become the basis for the complete kits. To learn a ton more about how this works please read a PDF about boat kitting.


Also feel free to visit the WoodenBoat Forum thread on the KDI.






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