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Sunday, January 31, 2016

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Saturday, January 30, 2016

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Planking the Deblois Street Dory

Deblois Street Dory Building

Bar Harbor, Maine

Planking the hull


I spent the last 24 hours in Bar Harbor helping a customer get the planking going on his DSD. He has been pining after his own D' Street Dory for a few years and is very excited about his project. We met at the Small Reach Regatta, where he and his wife row and sail their current stitch-and-glue dory. He wanted to build a real dory and one with more performance and capacity than the others available. He chose the DSD!

Hull #1 built in 2007, on the shores of the Maine Coast


He set up the strongback very accurately, scarphed planks, and got everything ready for my visit. I arrived at 11am and after the 10-cent tour of his new, beautiful, custom house perched on the edge of Acadia National Park, we got to work. By 8pm we had the garboards fit and glued and looking perfect. Pretty good time for 2 people going hard at it and taking a lunch and dinner break, too. Garboards are often a two-day project because they can be the trickiest to fit.

The latest mkII version of the DSD under construction on MDI

The DSD kit is available, just give a call at 207.602-9587 or email boatkits@gmail.com


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Birdsmouth Mast

I decided to attempt making a birdsmouth mast which initially I viewed as beyond my capabilities but on researching further and reading extensively, I believed the hype that in fact it is quite easy and doable for the home amateur builder.

Using John O'Neil's excellent article in Duckworks Birdsmouth in Practice  I set up a spreadsheet calculating the tapers, widths and thicknesses of the staves. I elected to add 10% extra diameter over JB's specified plans and used a ratio of 15% of diameter for the thickness of the staves, which resulted in 35.6mm stave width and 13.7mm thick at the fattest part of the mast.

Ripping 14mm staves
So armed with two 35mm thick DF boards of 16' and 14', I ripped these into 14mm widths and scarfed these together to give me a selection of staves ready for cutting birdsmouth.  Some lengths had two scarfs due to knots which I removed, but generally the stock was of good straight grain and knot free...thank you Robbins Timber.

I made a scarfing jig for my table saw which has a sliding table.  This proved successful and stress free - no flying pieces and I was able to stand out of the line of fire with hands well away from the nasty parts.  I had read where people had suffered injuries using scarfing jigs on the table saw, but I'm glad to report this worked flawlessly.

The glue up was quite straightforward - thanks to help from my son - thanks Harry!.  We laid out the staves on a aluminium ladder which provided a straight bench and a straight side to clamp all the scarfs to, so I am very hopeful that we will have a selection of straight long staves from which to start machining the birdmouth v-notch and tapering.  I am going to cut off half the taper from the width and leave the remaining taper to be planed / sanded off the stave thickness which I hope will create a more uniform creation, rather than simply having the same thickness all the way up the mast.





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Boats and Hot Pool Party

Boats and Hot Pool Party

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Launching a boat can be tricky the first few times

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Friday, January 29, 2016

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A Pete Culler Otter for Christmas





With a little time off to sit back at Christmas and reflect, new boats are dreamed of day and night and usually they are rowboats or sail-and-oar boats. Another problem is that I have many charts framed and hanging on my walls. So, it is far too easy to day dream of excursions in these new boats. Thus, for Christmas, I want a Pete Culler Otter for myself and to offer potential customers who also dream of rowboats and rowing. It is said by those who have rowed an Otter that is is about as fast as you can go in a fixed seat boat, though it is more oriented towards protected waters. Otter is 17-1/2' long, 3' beam, and draws 3". She is a narrow, flat bottom, double ended skiff (a 'clipper bateau, Culler calls it) that is cross planked on the bottom and carries three strakes of cedar on each side, with no gunwale timbers at all, and is pure simplicity. To get an oar span wide enough, Culler made extra long oarlocks which created the spread he needed to use up to 8' long oars. Culler is a giant in my mind, particularly with regards to oarmaking and rowing. I'll be teaching people how to make Culler style oars in a Wooden Boat School course and Lowell's Boatshop. Otter would make for a very light traditional boat, even planked all solid timber. I would use the newer flexible epoxies to glue the splines, bottom boards together and other sealants in the laps to get a trailerable, traditional boat. Here are some pictures I pulled from a thread in the Wooden Boat Forum about the Otter, and I appreciate the information the guys there have provided about this fabulous boat by Capt. Pete. I'd love to hear from others interested in this boat or about oars and rowing, Feel free to contact me by email or leave comments below. More on the Otter will be my Clint Chase Boatbuilder soon.
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Hull fairing, DWL and machining lead....

Spent a few days fairing the hull and sanding,  I am using a a Hempel epoxy fairing compound, which takes a bit of practice to get get right.  Initially I think I was spreading it too thick, until I realized that it can be skimmed on very finely almost like a thin layer of paint with a stiff plastic spreader - leading to less sanding
and a smoother finish.  Having sheathed the rudder and centreboard I was left with lots of minor blemishes which the fairing compound rectified.  I practiced on the centreboard as this will never be seen again!

Also I sealed the edges of the ply stakes with neat epoxy.  Once again, my wife Siobhan was right! "Why don't you just use a big syringe to apply the neat epoxy to the edges?"  Well thinking I knew better, I brushed it on liberally and spent the next two days scraping and sanding off the excess....

Here's a picture of the hull with the laps sealed prior to sanding.




Next came to finding the DWL on the hull.  Of course all the meticulously DWL lines I had on virtually every part of the hull had long been consigned to the sanding dust heap...so with Brian's assistance we reworked the DWL by taking various measurements from the plans and then using Brian's fancy self leveling laser, we scribed the DWL on the hull.

This photo doesn't really depict the DWL very well, as my long serving Nikon D70 finally died, so I have been taking pics with my Samsung smart phone which struggles a bit in the dark.

However, we were able to get a laser line running from stem to transom and they matched up quite well with the marks we made from the plans.

Here's Brian with his self levelling laser


Next step was to clean up the lead keel.  I needed to countersink the holes to accept the bronze washers.  The 1/2" washers have a 32mm external diameter and my Forster bit collection had a 30mm and 35mm, but no 32mm.  So I cut the holes out to 30mm and used a router with a straight cutting bit to widen and clean out the holes, which worked surprisingly well.

I had some holes, hollows and dips in the keel which I filled with molten lead and faired with epoxy.  I have more work to do before it is ready to fix permanently onto the hull.

I have been getting some good advice from fellow glued lapstrake builders on the yahoo forum.  I have now decided to sheath the garboards with epoxy and glassfibre, I only wish I came to that conclusion sooner, having spent so much time fairing the garboards already...

Also looking for some detailed advise on how to use slings to turn the hull with the lead keel bolted, so feel free to comment if you can offer suggestions.

Today was a busy day for the couriers....my order from Rutlands Tools arrived. Pride of place was a set of Japanese pull saws and a Quansheng #4 smoothing plane, plus a box of 170 assorted bradpoint drills and various bits and pieces for jig making.  Then some parts arrived from Classic Marine UK - keel banding, bronze tow eye, bronze dome nuts for the inside of the chain plates and some latches for the lockers -  which is quite exciting.  I'll take some photos tomorrow and post them (done!).  I am in the process of ordering the rigging parts from Classic Marine who are really great people to deal with - very helpful even to first timers like myself.  I'll write this up when the parts arrive, but so far it looks like they will supply an authentic rig.





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Goat Island Skiffs Rule

We have a new Facebook and Twitter presence!!!

Like us on Facebook

www.facebook.com/clintchaseboats

Lots of updates direct from boat show thanks to Chris Freeman and his social media prowess.

Our Twitter is

www.twitter.com/clintchaseboats

The Show is over. It was a great time and people loved the Goat Island Skiff. The message was clear: the GIS is about as much boat as you can get for the money/effort/time, etc.

The first builder of the Yawl version, John Goodman and family, has a great video that really shows the skiff's stuff.


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Thursday, January 28, 2016

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At last - fool proof method for spiling planks

Having suffered too many instances of "edge setting" (I'm still not sure what that is, but I'm blaming it anyway, as most observers seem to suggest it's the main culprit for incorrect planking spiling with a compass), I opted to use a slower method, which I call the two batten and trellis method.  I'm sure there is a more accurate term, but when you see the photo, you'll know what I mean:-


Yes it is a little tedious and adds more steps, but when you end up with a perfectly fitting plank, it's worth every minute of tedium.

As luck would have it my 14 year old son joined me today, as he is off school on mid term break this week. Together we turned out the perfect plank and he's probably wondering what all the fuss is about!

Simply pinned the battens to the desired upper and lower edges of the planks and hot glued the trellis between the battens to hold them in shape.  I then nailed the batten to the planking stock, removed the trellis and then continued as before with the circular saw jig and router method which John Brooks describes in his book - GLWB.







I also sanded back some the the planks at the transom to see how the dory gains were had turned out:-

You can see where the cuts on the underside of the plank allowed it to bend onto the curve of the transom, but at the same time the third plank has not completely settled down onto the transom, the lighter shade shows the epoxy glue filling the void - not that it will be any less strong I imagine, but it's still a fiddle to get both boards mated and sitting snug into the curve of the transom.





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Lumber Yard Skiff

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